• CAD Design
  • Sheet Metal Fabrication
  • Welding
  • Painting & Screen Printing
Division of Encore Electronics

SARATOGA METAL FABRICATION

 

Email us today at smf@encore-elec.com and describe your project
to us. We will follow up with an email or call you directly to get the details so we may quote the project within 24 hours or less. Or call us for free consultation at toll-free 866-936-2673 to speak to our specialist about your requirement in detail.

SMF, a division of Encore Electronics, Inc.,
has been designing and fabricating custom
enclosures and panels to fulfill our customers’
needs for the past 40 years.

We use aluminum, steel and stainless steel
for custom sheet metal fabrication of
components. We fabricate front panels,
enclosures, heat sinks, base plates and rack
assemblies to your specification, including
painting and silkscreening of the finished
product.

We cater to a wide variety of industries
in
cluding automotive, manufacturing, aerospace, and general purpose applications. Our services
and capabilities include:

  • CAD design
  • Sheet metal fabrication and welding
  • Painting and screen printing

SMF offers quality workmanship, fast turn-
around and customer support from start to
finish. We also offer discounts for large quantity
runs. We design the artwork to your request
with your company logo and other pertinent information.

       Equipment includes

  • Adira Brake - 30-ton capacity
  • Gatti Shear
  • Kalamazoo Cut-off Saw - 14”
  • Econoline Sandblaster - Model DP-36
  • Enco Milling Machine - 9 x 48 table
  • Whitney Punch Press - 8 ton capacity
  • SW Enterprises Lathe
  • Welder - MIG and TIG
  • Penn Engineering Pems Press
  • Chromicoat tanks
  • Paint booth, Oven and Darkroom

CAD Design

Our design engineer uses computer-based 
tools to come up with the initial design of
your product. Starting with the use of a CAD
system we design your part, drawings, drafting,
and finally the CAD layout.

After the design and layout is complete,
your order goes to the tooling and machine
shop area for manufacturing.

We provide you with engineering support
during the entire process. SMF delivers the
final product to you meeting your exact
specification, with the highest attention to
detail.

Bending a sheet of metal with the Adira Brake

Gatti Shear

Penn Engineering Pems Press

CAD system

Sheet Metal Fabrication & Welding

We have a complete metal fabrication and
machine shop. We fabricate sheet metal
components in aluminum up to .125”; steel
and stainless steel up to 16ga. We’ll take care
of the subassembly production. Our engineers
can work from your drawing or come up with
a drawing that fits your requirement.

Our array of machine shop components allows
us to manufacture your part with precision using various techniques for shearing, punching,
forming, bending, welding, drilling and tapping.
We also perform repairs on customer units.

SMF has long standing relationships with our customers. Our staff can recommend ideas for
your sheet metal fabrication needs which will
benefit your business, and save you time and
money.


Punch press

 

Whitney Punch Press

 

Enco Milling Machine

Painting & Screen Printing

Screen printing is a method used to transfer
ink onto material. The metal is dipped in a
chromate solution to clean and prepare the
part before painting and the screening process
begins.
SMF has all the know how and
equipment to fulfill your request.

We can design the screen with your
company logo and other pertinent details
and information which will be applied to the
front panel
or enclosure. No job is too small.


We also do commercial screen printing and
assembly work for the automotive, military,
and aerospace industries.

A front panel screened and ready

 

Screening a panel

                             Please email us at smf@encore-elec.com or call toll free 866-936-2673.

                                                                   Call us today for a quote.

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